Headache Rack & Rails

745.00 C$
Please Contact Us to place an order or submit an Order/Quote Request Form online.
Includes Wiring & Installation
+$30.00 to powder-coat
Up to 6!
Sandtex Black or Commercial White
Truck Racks

Our Commitment to Custom: "A dimension changed, a piece added or removed, alterations, you decide. Our products were all idealized, prototyped, tested, and refined over decades of manufacturing right in our own office. Designing & building our own products allows us to adapt & change our products to suite customer needs without exorbitant costs or delays. Whether we offer the product you're after, or you have a custom idea you'd like brought to life, our team is prepared and waiting."

Availability: Custom Built (Not kept in stock). Made to order only.
Typ. Build Time: Approximately 2-3 weeks from time of deposit. May increase relative to the amount of orders in our system.
Install Cost: Included in core cost of $745.00 (Free!)
Install Duration: Typical Installs are 1 hour with no lights. With added work lights, it is approximately 2-3 hours.

Length: We measure each vehicle before construct, ensuring a glove-like fit.
Width: We measure each vehicle before construct, ensuring a glove-like fit.
Height: We measure each vehicle before construct, ensuring a glove-like fit.

For out of city customers, we have kept record of every year/make/model we've ever done headache rack's for. As long as we've done your year/make/model before, we can build without the vehicle coming in for measurements. Please contact us to verify.

Material Used: Vertical Jail Bars:1" x 1" x 3/32" Anodized Aluminum H.S.A. (Hollow Structural Aluminum)
Frame: 3" x 1.5" x 1/8" Anodized Aluminum H.S.A.
Left & Right Gussets: 3/16" Aluminum 5052-H32 Plate
Finish: Bare Aluminum (Powdercoat Optional)
Side Rails: 3/16" Aluminum Mill Plate Caps with 1.25" x 1.25" x 3/32" Anodized Aluminum H.S.A.

We use 5052-H32 Aluminum Plate & 6061-T6 Aluminum Extrusions. We also stock various mild and stainless steel.

Headache Rack & Rails Sell Sheet (New_Headache_Racks_1.jpg, 323 Kb) [Download]

(Rack Only) CAD Drawing (TUBULAR_HEADACHE_RACK_DRAWING.PDF, 98 Kb) [Download]

Self Measurement Form (EXPRESS_CUSTOM_SELF_MEASUREMENT_FORM_REV2.pdf, 1,296 Kb) [Download]

Notes & Features

  • Anodized, High-Shine lasting aluminum material used.
  • Dimensions easily adjusted to accomodated customer needs.
  • Provides complete cab protection and safe material transport without damaging your truck.
  • Strategically welded together for optimal performance with enduring strength.
  • Capable of supporting 250lbs+